How To: Fix Suppressed Blowback with Cheap AR-15 Mod

There is no question, shooting a suppressed rifle is far more enjoyable than firing one with a bare muzzle. The sound reduction notwithstanding, suppressors can also increase a shooter’s proficiency by reducing felt recoil. Unfortunately, these advantages are often diminished by the unpleasant effects of increased gas blowback, especially in AR-15 style rifles. One reason ARs can be particularly troublesome when suppressed is that the charging handle opens up a large exit port at the back of the receiver. Even when locked closed, there is often some room for gas to escape around the part. Typically, shooters will drop $40 or more dollars on a specialized charging handle to cut down on these effects. Fortunately, some enterprising enthusiasts have devised a far cheaper and equally valid solution.

Note the gap between the upper receiver and the charging handle

Note the gap between the upper receiver and the charging handle

The concept is simple; we want to remove the “play” around the rear of the charging handle and provide a good enough seal with the upper receiver that gas blowback finds easier routes to escape the rifle. On my SR-15, I noticed that the charging handle had as much as 1 mm of fore and aft movement, even when locked. These tolerances meant that when I used my Specwar 556 with the rifle, my face was sprayed with hot, smelly gas after every shot. The incredibly cheap solution for this issue involves using a small amount of silicone (found near the adhesives at your local hardware store, Permatex RTV Black is best for this) to close the gap at the top of the charging handle where it meets the receiver.

The photo below illustrates this fix. Readers will note that I only used a very small amount of silicone to seal the gap. As far as application of the silicone is concerned, I caution readers to go slowly and apply the product in thin layers. It may take as many as 12 hours for the silicone to dry between layers, but we want to make sure we do not add too much as an excess with prevent the charging handle from locking in the forward position. Once complete, the millimeter or so of play between the handle and the receiver should be eliminated. Additionally, the handle may require some slight force to lock closed, but should easily return to the locked position when the bolt carrier is released.

Ugly, but simple: I used clear silicone to help seal the charging handle.

Ugly, but simple: I used clear silicone to help seal the charging handle, but most folks will recommend the durability of Permatex RTV silicone, which comes in black.

Some shooters may find that preliminary attempts to seal the back of the receiver are not successful. Indeed, it is easy to leave small gaps in the silicone application that might allow gas to exit the firearm. For those who have poor initial results with this method, I recommend adding additional (small) amounts of silicone until the proper seal is achieved. While this solution may not address all sources of unpleasant gas blowback, it is certainly the cheapest option and will work with the appropriate amount of patience.


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